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The Machine Pros

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The Machine Pros

Installation Equipment

Screw Pile Installation Machines & Accessories available to equip your business with the best commercial models. 

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Screw Pile Installation Machines,
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Screw Pile Installation Equipment

Helical piles are a unique and efficient foundation method utilized across a variety of construction projects. Proper installation is crucial to their effectiveness and durability. As such, specialized equipment is essential.

Key Equipment for Helical Pile Installation:

  1. Helical Pile Driver: This is indeed the primary tool for helical pile installations. Unlike conventional pile drivers, which drive or hammer piles into the ground, a helical pile driver rotates the piles, screwing them into the soil. They are typically hydraulic and can be mounted on various machinery such as skid steers or excavators.
  2. Torque Monitoring Equipment: This equipment ensures that the piles are installed with the correct amount of torque, which is essential to their strength and stability. The data from these devices can be used to verify that the piles have reached their design capacity.
  3. Load Testing Equipment: After installation, it’s important to test the piles to ensure they can support the intended loads. This involves using a loading jack to apply a load and a load cell to measure this load.
  4. Safety Equipment: Safety should always be the priority on construction sites. Personal protective equipment like hard hats, safety glasses, steel-toed boots, and hearing protection are vital.
  5. The Machine Pros Equipment: This is a new addition to the world of helical pile installation. As we mentioned, The Machine Pros have developed a dedicated screw pile installation machine designed specifically for the installation of helical piles. This equipment represents a significant innovation in the industry, offering an alternative to retrofitting existing machinery.


In addition to these main pieces of equipment, some installations might require auxiliary equipment, such as cranes (or loaders) for lifting long piles or additional machinery for site preparation. The specifics can vary based on the job’s requirements and site conditions.

When considering a helical pile installation, it’s essential to work with a knowledgeable distributor who is familiar with the latest equipment and best practices to ensure a successful and safe installation.

The installation equipment for helical screw piles is integral to their successful and safe application.

Here’s a more refined breakdown:

Helical Pile Installation Equipment Components

1. Drive Head:

This critical component connects directly to the helical pile, transmitting torque to rotate the pile into the earth. The cutting edge of the helical pile facilitates smoother entry by cutting through the soil.

2. Drive Motor:

 This is the power behind the rotation. Typically hydraulic in nature, it ensures the pile rotates at the correct speed and force, governed by the hydraulic pump.

3. Power Unit:

Whether fuelled by diesel or gasoline, this unit provides the necessary energy to the hydraulic pump that drives the torque motor.

4. Wheel and Track-Machines Assembly:

Equipped with rubber wheels or a rubber track, offers enhanced mobility and versatility, allowing it to engage and manoeuvre various terrains while minimizing ground disturbances. This design ensures a smoother operation and reduced wear and tear on surfaces.

5. Control Panel:

Acting as the brain of the operation, this panel provides the operator with real-time feedback regarding the torque and rotation rate. It allows for adjustments to ensure the pile reaches the correct depth and secures properly.

6. Mast:

Essentially the backbone of the machine, the mast provides stability and alignment. It ties together the drive head, drive motor, and power unit, ensuring they work in harmony.

Safety

Additionally, safety mechanisms such as emergency stops and alarms safeguard operators and the installation process. An experienced operator is indispensable, vigilantly monitoring real-time feedback and making adjustments when necessary.

Monitoring Torque During Installation:

During helical pile installation, torque is of paramount importance. It’s not just about ensuring the pile gets into the ground, but that it has the capacity to bear the loads it’s designed for.

Torque is monitored using a torque sensor, transducer or hydraulic gauges that are incorporated within the drive head or the drive  motor of the installation rig. This advanced piece of technology continuously measures the twisting force exerted on the pile as it’s installed.

The sensor’s readings are instantly relayed to a display on the control panel. This real-time data allows the operator to see if the pile is experiencing the correct amount of torque and to adjust as necessary. In more advanced systems. By using torque feedback data, we ensure consistent and correct installation.